P0402

The P0402 code indicates the PCM has detected a exhaust gas recirculation flow excessive detected fault in the exhaust gas recirculation (EGR) system. The EGR system reduces nitrogen oxide (NOx) emissions by recirculating a controlled amount of exhaust gas back into the intake manifold. An EGR malfunction can cause rough running, engine knocking, and increased emissions. This guide covers everything you need to know about this topic, including common causes, step-by-step solutions, and answers to frequently asked questions.

Here are the key things to understand: Engine hesitation or stumbling. Increased NOx emissions. Reduced fuel economy. Rough idle. Understanding these fundamentals will help you diagnose and resolve this issue more effectively.

The most common reasons this occurs include: Faulty PCM commanding incorrect EGR operation. Carbon buildup in EGR valve or passages. Failed EGR valve (stuck open or closed). Faulty EGR position sensor. Identifying the root cause is the first step toward finding the right solution.

To resolve this, follow these recommended steps: Connect an OBD-II scanner and read all stored trouble codes and freeze frame data. Inspect the EGR valve for carbon buildup; clean or replace as needed. Test the EGR valve operation by applying vacuum or using the scan tool. Check EGR passages for carbon blockage. Test the EGR position sensor and wiring with a multimeter. If these steps do not resolve the issue, consider consulting additional resources or a qualified professional.

This article is part of our Powertrain (P) collection on OBD Codes. We provide comprehensive, up-to-date information to help you find solutions quickly.