P0404
Exhaust Gas Recirculation Circuit Range/Performance
Moderateegr
Overview
The P0404 code indicates the PCM has detected a exhaust gas recirculation circuit range/performance fault in the exhaust gas recirculation (EGR) system. The EGR system reduces nitrogen oxide (NOx) emissions by recirculating a controlled amount of exhaust gas back into the intake manifold. An EGR malfunction can cause rough running, engine knocking, and increased emissions.
Symptoms
- Rough idle
- Increased NOx emissions
- Failed emissions test
- Check Engine Light (MIL) illuminated
Common Causes
- Failed EGR cooler
- Carbon buildup in EGR valve or passages
- Failed EGR valve (stuck open or closed)
- Wiring issues in EGR circuit
Diagnosis Steps
- 1Connect an OBD-II scanner and read all stored trouble codes and freeze frame data
- 2Inspect the EGR valve for carbon buildup; clean or replace as needed
- 3Test the EGR valve operation by applying vacuum or using the scan tool
- 4Check EGR passages for carbon blockage
- 5Test the EGR position sensor and wiring with a multimeter
Estimated Repair Cost
$150 — $600
Cost varies by vehicle, location, and repair shop. Includes parts and labor.
Commonly Affected Vehicles
Nissan FrontierFord F-150BMW Diesel modelsChevrolet Silverado
Related Codes
More Egr Codes
P0400Exhaust Gas Recirculation Flow Malfunction
ModerateP0401Exhaust Gas Recirculation Flow Insufficient Detected
ModerateP0402Exhaust Gas Recirculation Flow Excessive Detected
ModerateP0403Exhaust Gas Recirculation Circuit Malfunction
ModerateP0405Exhaust Gas Recirculation Sensor "A" Circuit Low
ModerateP0406Exhaust Gas Recirculation Sensor "A" Circuit High
ModerateFrequently Asked Questions
Yes, EGR valves clogged with carbon can often be cleaned using throttle body or EGR cleaner. This is a cost-effective first step before considering replacement.